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Expanding Capabilities in Metal Fabrication

by profusionusa
written by profusionusa
bystronic xpert

Profusion Expands Capabilities with Cutting-Edge Additions: NEW Bystronic, 1st in the USA, ByCut Star 4020 20 KILOWATT Fiber Laser and Bystronic Xpert Pro 14 ft, 220 TON Press Brake

Profusion, a leader in the state of Florida for metal fabrication, is proud to announce a significant expansion of its capabilities with the addition of two state-of-the-art machines: the Bystronic ByCut Star 4020 (6’ X 12’ sheet/plate size) 20 Kilowatt Fiber Laser (Made in the USA) and the Bystronic Xpert Pro 14 ft, 220 Ton 6 Axis Press Brake. These cutting-edge machines mark a new era in precision cutting and metal forming, positioning Profusion as a frontrunner in the industry. The ByCut Star 4020 Fiber Laser and the Xpert Pro 14 ft Press Brake represent the embodiment of Profusion’s unwavering commitment to providing optimized solutions in metal fabrication. As professional metal specialists, our dedication to precision, quality, and innovation is evident in every project we undertake. Both machines work seamlessly from part quoting, cutting, and forming, all based on the same software between these two innovative machines, all powered by integral software and SolidWorks’ 3D CAD. We aim to provide value to our customers through efficient technology that allows our team to deliver the best parts for the first time.

 

At Profusion, we offer a wide range of services to cater to your specific needs, including:

Precision Laser Cutting: With the ByCut Star 4020, we bring you unparalleled precision in laser cutting, ensuring your designs come to life with impeccable accuracy.

Abrasive Waterjet Cutting: Our expertise in abrasive waterjet cutting enables us to handle even the most challenging materials with ease and precision. With our USA made, Omax machine, 7 Axis cutting capabilities with a table size of 6‘ X 12’ allows large format cutting of almost any material, including : All metals, wood, rubber, plastics and stone.

Custom Metal Fabrication: We specialize in custom metal fabrication, turning your ideas into reality, whether it’s architectural elements, structural components, or specialized machinery.

Custom Railings, Gates, & Staircases: Elevate the aesthetics of your space with our custom railings, gates, and staircases, meticulously crafted to meet your unique vision.

Certified Welding & Machining: Our certified welding and machining services guarantee the structural integrity of your projects, ensuring they stand the test of time.

Engraving & Marking: Personalize your metal creations with our engraving and marking capabilities, adding a distinctive touch to your work. Along with part marking and adding detail to control panels and various products.

With the addition of the ByCut Star 4020 Fiber Laser and the Xpert Pro 14 ft Press Brake, Profusion is your partner with limitless possibilities for metal projects. Whether you require intricate designs, large-scale production, or custom, one-of-a-kind creations, we have the technology, expertise, and craftsmanship to bring your projects to fruition.

 

ByCut Star 4020 Bystronic 20 Kilowatt Fiber Laser: Precision Beyond Measure with speed bring value and fast service making us your first choice for fast turn around and excellent cut quality.

fiber laser

The ByCut Star 4020 Fiber Laser is the crown jewel of our new acquisitions. Boasting a 20-kilowatt fiber laser, this machine offers precision cutting capabilities that are second to none. Whether you require intricate cutting and detail in thin materials or need to slice through thick, robust metals, the ByCut Star 4020 delivers with unparalleled accuracy, designed and built for large-scale, high-volume projects.

 

Key Features:

 

  1. Unmatched Precision: The cutting system ensures even the most intricate designs are executed flawlessly, meeting the highest industry standards for precision.
  2. Cutting-Edge Technology: With a 20-kilowatt fiber laser, this machine effortlessly tackles a wide range of materials, including:
  • Steel
  • Aluminum
  • Stainless steel
  • Brass
  • Copper
  • Titanium

The ByCut Star 4020 provides even better quality with an optimized cutting process, ensuring precise and reliable cuts in these materials.

  1. Speed and Efficiency: The ByCut Star 4020 completes jobs faster and more efficiently, reducing production lead times and costs.
  2. Versatility: Its wide range of capabilities makes it suitable for various industries, from aerospace to automotive, catering to diverse customer needs.

 

Bystronic Xpert Pro 14 ft, 220 Ton 6 Axis Press Brake: Craftsmanship Meets Technology

 

The Xpert Pro 14 ft Press Brake adds a new dimension to Profusion’s metal bending capabilities. With a 14-foot bed length and 220-tons forming power, this machine is designed to handle even the most demanding metal bending projects.

 

Key Features:

 

  • Precise Bending: The 6-axis design ensures that complex bends and shapes are achieved with unparalleled accuracy.
  • Large Capacity: With a 14-foot bed, it accommodates large workpieces, making it ideal for oversized projects.
  • Enhanced Efficiency: Quick setup and high-speed operation reduce production time while maintaining exceptional quality.
  • Diverse Applications: From architectural elements and precision sheet metal forming to heavy machinery components, this press brake handles a wide array of metal bending tasks.

 

These new additions to Profusion’s equipment lineup demonstrate our commitment to delivering top-quality products and services to our valued customers. With the ByCut Star 4020 Fiber Laser and the 14 ft. Xpert Pro Press Brake, we empower our clients with enhanced capabilities and greater flexibility in their metal fabrication projects.

Profusion continues to invest in cutting-edge technology and skilled craftsmanship, making us the preferred choice for precision laser cutting & fabrication needs. Our dedication to quality, efficiency, and innovation is what sets us apart in the industry.

As we embrace the future of metal fabrication with our laser cutting and bending capabilities, we invite you to experience the unparalleled precision, value, and versatility that Profusion can offer. Join us in our journey to redefine possibilities in metal fabrication. Contact us today to explore how these innovative machines can transform your ideas into reality, delivering exceptional quality and precision every step of the way. We are a leading metal fabrication company dedicated to delivering high-quality solutions for various industries. With a commitment to innovation, precision, and customer satisfaction, Profusion has established itself as a trusted partner in the world of metal fabrication.

For inquiries, quotes, or to learn more about our expanded capabilities, please visit our Contact Us page.

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Welding

Metal Custom Laser Cutting – Giving Shapes to Your Ideas

by profusionusa
written by profusionusa
metal-custom-laser-cutting-giving-shapes-to-your-ideas

Metal Laser Cutting: Customize Your Ideas

Laser cutting is a form of metal fabricating process where a manufacturer uses a high-intensity laser beam to cut metal into custom shapes. Metal custom laser cutting involves projecting extreme heat in an incredibly narrow stream, allowing manufacturers and welders to make anything and turn your innovative ideas into metal shapes.

Here is everything you need to know about giving shapes to your ideas through metal custom laser cutting.

Types of Laser Cutting Services

With remarkable laser cutting techniques, a trusted source can offer the following laser cutting services:

Steel Cutting

Steel cutting uses a laser cutting process to cut mild steel from gauge thickness to about 1.25 inches. It requires high-quality raw materials to produce profiles in various thicknesses.

Customization

This service involves cutting a broad range of materials such as stainless steel, copper, brass, satin coats, aluminum, and galvanized steel. Regardless of your choice of material, the laser cutting service providers will produce any specialized profiles or production parts you would like.

Steel Laser Cutting

This laser cutting service focuses solely on parts. However, the right fabrication company can create specific alphabetic letters and fonts based on the particular industry. This type of custom laser cutting is ideal for artwork.

Differences Between Various Laser Cutting Services

Quality

Numerous fabrication companies offer custom laser cutting services worldwide, but they don’t all produce finished products of the same quality. The quality varies based on the type of material, energy used, and other conditions such as the amount of energy used in the production.

Price

Pricing for this type of custom laser cutting work varies from one manufacturer to another, depending on the quality of material needed for your customization. High-quality materials cost more and are more likely to last longer hence more expensive. The price also varies depending on the amount of work needed on your project. For instance, stainless steel is resistant to rust and harsh conditions; therefore, it requires very little work. On the other hand, raw steel is solid but needs an additional surface finish; hence more expensive.

Benefits of Metal Laser Cutting Services

Metal laser cutting services are an excellent choice for the fabrication process. Here is why:

Fewer Errors

Metal laser cutting requires a beam of light, helping fabricators keep their workpieces in position. As a result, they can maintain accuracy, prevent potential errors, and prevent any risk of material contamination leading to quality results.

Short Lead Time

Laser metal cutting is a fast process that can cut at a speed of up to 2,000 inches per minute without compromising on accuracy. It can cut metals with a thickness of under 3/8″ within ten seconds and thicker materials within a longer cutting time, but still pretty quickly. Manufacturers can use laser cutters for both small and large-scale projects. Regardless of your type of project, laser cutters help shorten production time by taking less time to cut materials. The amount of time a fabricator takes depends on the type of laser cutter they use; the use of the right method can offer the fastest cutting speeds.

Less Energy

A laser cutter uses advanced technology, making it use less energy than other cutting methods. For instance, laser cutters use about 10kW of power during a cutting session, while other cutting mechanisms use around 50kW of power. The use of less energy serves as a cost-saving mechanism as it helps fabricators keep their prices competitive.

Bottom-Line

It’s essential to research before contacting a metal fabrication company since all companies don’t produce the same quality of work. Choose a company with years of experience that can use its skills to produce quality products and excellent bottom-line value.

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