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Benefits of Sheet Metal Fabrication

There are different technologies for sheet metal fabrication. However, none are faster, efficient, and more precise than laser cutting.

Laser cutting works by melting the metal using a high-powered laser beam. The technology solved the inadequacies of manual cutting and is used in industries such as aerospace, automotive, and electronics.

Laser cutting comes with unique advantages that make it a good fit for sheet metal fabrication.

Precision

Laser cutting technology is highly precise, up to 25 microns, which is narrower than a strand of hair. It also has an accuracy of about 10 micrometers with repeatability of about 5 micrometers.

Other cutting technologies produce a lot of heat that can damage the metal being cut. However, laser cutting machines only heat a small area of the metal undergoing fabrication. Therefore, there is minimal risk of damage to the material.

Besides, the laser cutting machines have a jet system that feeds compressed air, which expels the evaporated residue. This expelling of residue further enhances the cutting accuracy and quality.

Ultimately, laser cutting provides accurate, smooth, and clean cuts.

Versatility

Laser cutting performs all your metal fabrication needs:

The laser beam can cut a wide range of flat, profiled, and tubed materials, including stainless steel, mild steel, aluminum, and even wood and plastics.
With laser cutting, you can achieve any design specification, from delicate and small designs to large and complex creations.
Laser cutting can also be used for a wide range of fabrication services, including marking, engraving, and drilling. The controlled heat output and intensity allow the different applications of laser cutting.

Speed

Laser beams cut through metal fast. Typically, laser technology will cut through 1mm thick mild steel at the speed of 18m/min. If you are working with 3mm thick steel, you can expect speeds of up to 4.5m/min.

However, you have to optimize the speed and power of the laser nozzle, depending on what you are doing. For instance, while engraving, you can use the maximum speed and set the power level depending on the darkness level your project needs. On the other hand, when cutting, the maximum speed might be too fast to cut all the way through depending on the thickness of the metal.

You can reduce cutting times by using multiple lasers simultaneously or multi-head lasers.

Efficiency

Laser cutters use a beam, meaning they do not make direct contact with the material. Therefore, they do not wear down; neither does work stop for retooling or replacement of components. Laser cutters can work for long hours, which improves efficiency.

Additionally, these machines work through automation. All you have to do is enter codes on a computer, and the machine will start working with precision and produce work with little or no defects. So, you can improve efficiency by leaving the machine to work overnight when there is no one around.

Consistency

Automation also eliminates human error. Therefore, you get accurate and consistent results. Duplicating a design multiple times is a breeze with laser cutting.

Consistency and accuracy only require the right software and quality laser cutting machines and parts.

Cost-effectiveness

In the long run, laser cutting is cheaper than other sheet metal fabrication methods. For starters, it does not require multiple human operators, meaning it saves you labor costs.

Then, there is the improved speed and efficiency. Remember, time is money. Plus, the improved speed and efficiency do not necessarily translate to more energy consumption. Combined with energy-efficient technology, laser cutters use small amounts of energy.

Additionally, laser cutters require little maintenance.

Versatility, precision and accuracy, speed, efficiency, and consistent results at a relatively low cost – what more could you want from sheet metal fabrication technology? Contact us at ProfusionUSA now for more information on laser cutting.

The Appeal of Waterjet Cutting for Fabrication

Waterjet cutting is a versatile tool that more businesses are using to make incredible products. With a high-pressure water stream, companies can cut through a wide variety of materials without heating them. Even though the process has been around for decades, recent developments in technology have given manufacturers more options than ever. That can be a huge money saver because you get to skip paying for all of the thermal distortions that occur in most machine parts. The cutting process places less stress on products being made and the machines that make them. When you need fast, detailed cutting, waterjet cutting can deliver the results you expect.

The Strength of Waterjet Cutting

Makers, and specifically manufacturing companies, are always looking for the most effective process that gives the best results. Many companies are turning to waterjet cutting because the strength of the water stream can cut through virtually any material without thermal stressing or producing any noxious gases. Manufacturers routinely use waterjet cutting on rubber, metals, glass, stone, and plastic. It works amazingly well on flat and uneven surfaces.

The Eco-Friendly Choice

We know manufacturers are more environmentally conscious than ever. It’s the new standard that partners, employees, and clients expect. This drive to protect the environment has led to creative new tools like waterjet tools that produce very little waste. The precision of waterjet tools allows manufacturers to use raw materials better because they cut in greater detail. There’s no thermal process or heating error to account for with waterjets as well.

Avoid Material Distortion

The system uses water to cut materials, so there’s little to no heat generated in the manufacturing process. That means your finished products match your initial product design very closely. You don’t have to make allowances for distortion that occurs through heating and cooling the material, sometimes multiple times. With waterjet cutting, you can create products that have unique shapes and require high levels of detail without concern. A lot of manufacturers are immediately impressed with how well water jetting gets the job done. There’s also no finishing process because cuts are so precise. That saves you time and money in the manufacturing process.

Modern manufacturers are turning to waterjet cutting for exact cuts that save on raw materials. There are fewer safety hazards, and your finished products look fantastic. Whether you’re looking for a standout product sample or need to implement a highly detailed production process, waterjet cutting offers the versatility and quality results you need. If it’s versatility and quality you’re after, allow Profusion to meet all your fabricating needs.

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Sheet Metal Fabrication