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Profusion USA Delivers Exceptional Custom Awards for 2024 USWRA Tournament

by profusionusa
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Profusion USA’s Custom Fabrication for the 2024 USWRA National Wheelchair Rugby Tournament

Profusion USA recently had the honor of designing and providing the awards for the 2024 USWRA National Wheelchair Rugby Tournament, held in Tampa, FL. This prestigious event, organized by the United States Wheelchair Rugby Association (USWRA) and Wounded Warriors Ability Ranch (WWAR), presented a unique opportunity for Profusion to showcase their expertise in custom design, metal fabrication, and precision laser cutting. Being selected for such a high-profile national tournament speaks volumes about Profusion’s reputation for delivering exceptional craftsmanship in every project.

Custom Awards for an Inspiring Event

For the 2024 USWRA National Wheelchair Rugby Tournament, Profusion was tasked with creating stunning, multi-layer metal awards for the top three teams in each of the three divisions. These awards were a true testament to the company’s capability in custom metal fabrication. The award sizes included:

  • 24” first-place awards
  • 18” second-place awards
  • 14” third-place awards

Each award was meticulously crafted with layers of precision-cut metal, and hand-assembled to ensure a flawless finish. The design featured a matte black powder coat, providing a sleek and modern aesthetic. Hand-grind detailing added a subtle texture, while metallic gold accents and brass screws as fasteners created a visually striking contrast. Profusion also engraved small divisional metal plates for each award, offering a personalized touch.

Innovation in Design: Custom Award Stands

One of the most unique aspects of this project was Profusion’s creation of a custom award stand for each division. These stands were specifically designed with both the USWRA and Profusion logos, and they came apart and stacked flat—an ingenious feature for competitors who had to travel. This thoughtful design allowed the awards to be easily packed into luggage without compromising their structural integrity, showcasing Profusion’s ability to combine functionality with aesthetic appeal.

Metal and Wood Plaques for Best in Class

In addition to the round metal awards, Profusion USA also designed and produced beautiful metal and wood plaques for the tournament. These plaques were awarded to the 1st, 2nd, and 3rd place teams across all divisions, as well as for the prestigious “Best in Class” category. The plaques featured aluminum with hand-grind detailing, brass hardware, and a design that matched the tournament’s logo, ensuring a cohesive and polished look. This attention to detail further emphasizes Profusion’s expertise in custom fabrication, as they consistently deliver high-quality products tailored to specific project needs.

Profusion’s Expertise in Custom Metal Fabrication

The 2024 USWRA National Wheelchair Rugby Tournament awards are a perfect example of Profusion USA’s mastery in custom metal fabrication. With years of experience in creating unique, high-quality designs, they have built a reputation for turning complex ideas into reality. The multi-layer metal awards created for the tournament were laser-cut with incredible precision and then hand-assembled, demonstrating their commitment to delivering beautiful, functional, and personalized products.

Their expertise in precision laser cutting played a pivotal role in this project. Profusion’s laser cutting capabilities allow them to handle both large-scale and small-scale projects with equal finesse. The intricate details and smooth edges seen in the 2024 USWRA awards reflect Profusion’s ability to meet the most exacting standards. This level of precision is ideal for creating flawless awards, engraved nameplates, and custom components, allowing Profusion to bring any vision to life with impeccable quality.

No Project is Too Big or Small for Profusion USA

Profusion USA is not only known for their exceptional craftsmanship, but also for their ability to tackle projects of any size or complexity. From large-scale fabrication to smaller, intricate pieces, their team is equipped with the skills, technology, and creativity needed to bring custom designs to life. Whether working with metals, woods, or custom finishes, Profusion consistently delivers products that meet the highest standards of quality and innovation.

Their ability to work with various materials and cutting-edge technologies like waterjet and laser cutting makes them a versatile partner for projects across industries. The awards for the USWRA National Wheelchair Rugby Tournament are just one example of the many ways Profusion USA can handle custom fabrication with precision and elegance.

Profusion USA: Crafting Awards that Matter

Being a part of the 2024 USWRA National Wheelchair Rugby Tournament was a great honor for Profusion USA. They are proud to have been selected to design and fabricate the awards for such an inspiring and competitive event. The intricate metal awards, custom-designed stands, and beautifully crafted plaques all reflect the hard work, creativity, and precision that Profusion brings to every project.

If you’re looking for custom metal solutions, from award design to large-scale metal projects, Profusion is equipped with drawing & CAD expertise, technology, and passion to bring your vision to life. Their ability to create unique, functional, and beautiful pieces makes them the go-to choice for any project requiring high-quality craftsmanship and innovative design. Contact Profusion USA in Largo Florida today for your next custom metal fabrication project!

 

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Examining the Trajectory and Application of Waterjet Cutting

by profusionusa
written by profusionusa

Water-Jet Cutting

Water-jet or waterjet cutting is done with an industrial tool that can cut various materials. This tool uses an extremely high-pressure jet of water. In some units, there is a mixture of water along with an abrasive material. When an abrasive is used, it is often referred to as an abrasive jet. The waterjet tools or abrasive jets use an abrasive to cut through more hardened materials such as granite or metal.

A pure waterjet is used to manufacture machine parts and is often used for cutting materials that are sensitive to high temperatures. Various industries use waterjet cutting, including aerospace and mining, to shape, cut, and reuse.

History of Water-Jet Cutting

Back in the mid-1800s, high-pressure water was used for erosion when hydraulic mining was done. By the 1930s, it had been discovered narrow jets of water were beneficial for use as a mechanical cutting device. In 1933 a paper metering, reeling, and cutting machine was designed to move a waterjet nozzle horizontally across a paper sheet diagonally. These earlier machines were restricted for use with soft materials, such as paper.

By the post-war era, research was done to invent new methods of efficient cutting machines. In 1956 a method was found to cut plastic shapes using a thin stream, high-pressure, and waterjet. Again, this was used with soft materials, such as paper. It wasn’t until 1958 that a system was designed with an ultra-high-pressure liquid capable of cutting hard materials.

Technology kept advancing in the design of waterjet usage. By the 1970s, the development of the high-pressure fluid intensifier was introduced and was further refined by 1976. A high-pressure pump was researched and combined with a waterjet nozzle to bring waterjet cutting to the manufacturing industry.

 

Water-Jet Cutting Today

Waterjet cutting today is used from jewelry to aerospace projects and can produce a variety of products you would probably never imagine possible. OMAX waterjet cutting tools can be used for:

  • Education– The waterjet cutting machine can be used for research or training as a learning tool in trade schools, high schools, universities, or colleges. These tools have significant importance in your physics and engineering labs. 
  • Testing– Your traditional CNC machine will impart heat and add coolants or oils. These machines can leave burr marks on your materials. If you use an EDM, laser, or plasma saw, you risk imparting some heat levels that you will be forced to deal with during the secondary process of your production. If you use the OMAX waterjet machine, it will not impart any heat, so no secondary process will be necessary. When using the machine at a slow speed, you are ensured a smooth finish on your product. 
  • WorkShops– The OMAX waterjet machines will give your shop the ability to machine or cut many materials. These machines will produce with the precision and speed you need in these industries.
  • Aerospace– Waterjet technology is significant in the aerospace industry for use in landing gear to space exploration. The multi-axis, high-precision, abrasive waterjets have proven extremely beneficial in the aerospace industry.
  • Food Processing Equipment– OMAX waterjet machines work in the food processing equipment from the making of orange juice for breakfast to creating fish fillets for dinners. These machines are capable of making many of the favorite food dishes you serve.

A waterjet machine offers you an affordable, flexible method of cutting your materials. These machines can cut virtually any material, and some have even reported cutting materials up to eighteen inches thick. The waterjet process of cutting will emit no harmful vapors, and the tool will never get dull. To learn more, Profusion can answer all your questions at https://profusionusa.com/.

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Once You Try Water-Jet Cutting, You’ll Never Go Back

by profusionusa
written by profusionusa

6 Benefits of Waterjet Cutting

Waterjet cutting is a cold cutting process that gives you quality cuts and eliminates the need for burr-removing finishes. The waterjet machine can be used to cut soft materials like foam or paper, but it can also be used to cut ceramics and metals to size. 

In the case of soft materials, you can use pure waterjet cutting— you only use the waterjet pressure to cut. On the other hand, hard surfaces require abrasive waterjet cutting, which involves adding granular abrasives to the water stream for easy cutting and precision. Here are six benefits of waterjet cutting;

Versatility 

Waterjet cutting can be applied widely in fabrication work. There is no limit to what this technology can do. You can use your waterjet cutting machine to cut concrete, wood, foam, rubber, paper, and heavy blocks of metal— like an anvil. You only have to know when to use abrasive waterjet cutting versus pure waterjet cutting. 

The versatility of its application means that once you have the machine, it eliminates the need for buying other cutting tools that are material-specific. 

Cold Cutting Enhances Precision 

Fabricators love waterjet cutting because it’s a cold process. Waterjet cutting eliminates the chances of spoiling your materials as a result of heat. No material will lose its edge to heat-related waste like burning, melting, or cracking. Besides, cold cutting gives precise cuts but also keeps you from the risk of burns. 

Allows you to Cut Materials into Shapes

Waterjet cutting isn’t only versatile because it can cut almost any material. It also allows you to cut materials in more complex shapes. You can poke holes into your materials, cut it into separate parts, create bevels, sharp edges, and round edges, among other shapes. 

Minimizes Material Waste

Waterjet cutting maximizes the use of your materials because it doesn’t leave waste. You can cut the material to precision; you, therefore, save the bits that could have gone to waste if you used other methods. It minimizes kerf, and that is a sure way to use every bit of the material.

It is Environmentally Friendly

Since waterjet cutting reduces kerf, it leaves no trail of waste materials that negatively impact the environment. This not only makes your processes eco-friendly but also saves you money in waste disposal. With waterjet cutting, you won’t need to keep a heap of badly cut scrap metal waste in your yard. 

Also, the cold cutting technology doesn’t leave a trail of fumes and hazardous gases that might affect workers’ health and harm the surrounding. Worldwide, industries are becoming more environmentally conscious. You can make your contribution by choosing environmentally friendly industrial processes like waterjet cutting. 

Enhances Productivity

Waterjet cutting reduces downtime as a result of machine failure. The cold cutting process eliminates thermal stress that is common in traditional cutting methods. Besides, you can stack materials and cut them at once, allowing you to do more with less time and energy. 

Since waterjet cutting eliminates burrs, you will save a lot of time because you won’t need to refine the finishes. Deburring isn’t a process you waste your time on when you choose waterjet cutting. Once it’s cut, you’re ready to move to the next process of your fabrication work.

In summary, waterjet cutting gives you many advantages over using traditional methods of cutting. It saves you time and makes fabrication work more progressive— little time is wasted in correcting machine errors. Besides, no one loves to lose materials in large kerfs, waterjet cutting maximizes material use, and that saves the environment and boosts your profit margin.  It’s all the above reasons and more on why ProfusionUSA completes many of its metal fabrication projects with water-jet cutting. Their portfolio speaks for itself; if you’re in need of custom metal fabrication, give ProfusionUSA a look at https://profusionusa.com/.

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Get Help Choosing the Best Metal Fabrication Firms Near You

by profusionusa
written by profusionusa

Ensuring Your Metal Fabrication Firm is the Right Fit

Finding the right metal fabrication company is critical. What you really should be looking for is a partner, a firm that can act in step and even augment your operations with their services. To do that effectively requires the right balance of experience, pricing, and dedication to quality customer service. That can be a challenge, particularly when you need a metal fabrication firm for specialized projects that not just any company can handle. The right choice can make all the difference, and the wrong choice can cause delays and budget overruns. There are things you can do to make sure you’re picking the right company for support. Here are a few things you should look for in a metal fabrication firm.

Extensive Experience with Similar Metal Fabrication Projects

 This may sound a bit obvious, but it still needs saying. Experience counts, especially in the high stakes world of metal fabrication. There may be several options in your area, but you need to go the extra mile and ensure they have the experience that mirrors the project you’re working on. It does no good if the company you hire has years of experience in a completely different specialty.

 

Ask About Previous Clients – Read Reviews

 A metal fabrication firm’s client list will give you a good idea about what kind of industry experience they have. If you’re an auto parts maker, and you see that the firm you’re interviewing has spent a considerable amount of time in your industry, then that’s a good potential fit! On the other hand, if you see that most of their work history is involved in unrelated work, you may want to give them a pass. It’s up to you if you wish to spend the time to get them trained in your industry.

Examine Their Resources

 Do they have the resources necessary to get the job done on schedule? This is a critical point because it will impact your ability to deliver for your clients. You need to understand whether the firm you hire can do what they say they will. A metal fabrication firm may have skilled technicians, but if they have too few of them, then it’s going to take too long. Likewise, if they have a lot of people but they are poorly trained, then you may get shoddy work quality. Find the right balance of quality and the ability to scale to your needs.

Take the time to do the work on the front end of any hiring decision. You’ll be thanking yourself down the road. The right metal fabrication company will deliver the results you need to make your team successful. With all the tools at your disposal and the know-how of selecting the right fabrication firm, we hope you’ll consider Profusion for all of your precision laser cutting and fabrication needs. For more information please visit https://profusionusa.com

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